Linear weigh filling machines

Linear weigh filling machine for the metering and dosing of pharmaceutical, chemical or technical products as well as for filling food products or food supplements.

Linear weigh filling machine series AW100

Our single- , twin and multiple track (up to 10-fold) AW100 series linear weigh filling machine consist of two cascades each, as well as the product flap, product sensor and split load pan per filling track. Operation is uncompromisingly easy via a touch screen. All product data and parameters are processed in just one screen window and are always available. The filling scales are available in versions completely stainless steel (1.4301 optional 1.4571).

The product-touching parts are basically made of stainless steel. Product transport takes place via channels with vibratory drives (magnetic resonance, imbalance motors) or by means of belts with motors (servo, stepper, gearbox).

Linear weigh filling machine AW 100

The most important customer benefits of the linear weigh filling machines

• Simple operation with just one single parameter input "target weight"
• Fast product changeover, easy cleaning
• GMP and HCPPA compliant versions
  
• Great handling
• Large weighing range
• Finishes in stainless steel
• ATEX compliant versions
• Operation via touch screen
• External target weight preset possible
• Printer control, freely configurable
• Various interface modules
• Profibus module RS 232, RS 485
• Ethernet module
• I / O module up to 32 inputs and Outputs, freely selectable
• Realization of customer requirements

Linear weigh filling machies series AW20

Each of our Twin linear weigh filling machines of the AW20 series consists of a vibrating track with product flap and a split load pan with stepper motor. The product storage hopper is equipped with a product sensor. The vibrating troughs and load pan are provided with a cover. Operation is uncompromisingly easy via a touch screen. All product data and parameters are processed in just one screen window and are always available. The execution of the twin linear weigh filling machines is completely made of stainless steel (1.4301).

Our filling weighing controllers operate with state - of - the - art microprocessor technology. The controllers are designed in a range-oriented manner, with high demands on the accuracy and the greatest possible performance. The filling weighing controllers of all series are target weight oriented and control the vibration drives with a speed offset. Furthermore, the filling weighing controls of all series are characterized by simple operation and handling. All menu steps and sub-items are displayed in the clear text, as well as error messages.

In principle, all filling scales for preparation and synchronization are prepared for a packaging machine. The filling scale sends a finished message after reaching the desired weight. The shedding is triggered by the incoming signal of the hose bag machine - signal identification "packaging available". After the discharge, the filling weighing machine starts automatically, sends the finished message and waits for the "Packaging present" input. Error message goes overweight with signal to the packaging machine.

                                                                        Microwaage für Granulate Wiegebereich 1g - 10g

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Multi head weigher

Our multi head weighers are available with 10, 14 as well as 20 weighing heads and as a special version with 2x10 weighing heads for creating mixtures. The basic design and structure will be round sectional, special design for fresh food like fish or meat is parallel linear with belt system.

In the classic round design, the product feed takes place sensor-controlled in the middle above the multi head weigher on a cone plate. Optionally, product feeding can be done by means of level control by weight measurement on the cone plate. The products are conveyed through vibratory troughs to the storage trays and pre-dosed there. Below the storage trays are the load trays (weighing hoppers). The central control of multi head weigher based on IPC determines the optimum combinations with the least deviation from the specified target weight from several subsets. Several opening variants and / or multiple dropping can be stored product-specific. The product discharge to the downstream packaging machine is done by handshake (potential-free).

                                    MKW 10

Technical details:

• Weighing range from 10 - 3500 gram
• Theoretically possible: max. 130 weighings / minute
  practical application up until 80 weighings / minute
• 10,4“ colored touch screen operator terminal
• Easy handling
• Quick and problem-free cleaning
• Tool-free (dis)assembly of all format parts with product contact
• Format parts cleanable with all common detergents
• Status message in plain text
• Autotara function
• Mean value optimization
• Fault detection with product adherence
• 100 program storage
• Storage for 2000 production statistics – retrievable at any time
• Design with plain sheet or bulb plate
• Hygienic design – Model HACCP & GMP compliant
• Wet version
• Modular structure
• Completely made out of stainless steel 1.4301/1.4405
• Optionally of stainless steel V4A 1.4571
• Various building designs of load pans
• Opening of the container shutter by stepper motor
• Controlled product discharge hopper
• Weighing cell underneath the cone disc for product supply
• Synchronisation with all packaging units
• Counting function

Areas of Application

WEIGHING - COUNTING - MIXING

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Auger filler full-automatic

Simple and high performance auger filler with or without an integrated weighing system. Operation is simple via a colored touch screen without compromise. Overall design of the auger is extremely compact, service-and maintenance-friendly and easy to clean. The auger comply with all applicable requirements and regulations for machinery and equipment for use in the pharmaceutical & chemical industry and in food industries.

SDW 400 BD speed - Clean Design -

• SDW 400 Output up to 100 glasses/jars per minute
• Twice rough dosing, twice fine dosing direct controlled of rough dosing with integrate final check weighing and tendency control
• Integrated infeed and outfeed conveyors with ditributors

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Auger filler semi-automatic

Simple and high performance auger filler with or without an integrated weighing system. Operation is simple via a colored touch screen without compromise. Overall design of the auger is extremely compact, service-and maintenance-friendly and easy to clean. The auger comply with all applicable requirements and regulations for machinery and equipment for use in the pharmaceutical & chemical industry and in food industries.

Special highlight of the auger filler line SDW 100/105

With our modified weighing technology finally possible:

• Weighing and vibrating simultaneous within the dosing process
  The weighing platform is firmly attached to the vibrating plate
• Pantented technology of the modified weighing unit especially for industrial use
• ATEX zones 1, 2,
• ATEX zones 20, 21 or 22
• Single type approval test of official verification (standard)

More pictures from the auger filler SD05 Desktop

Auger filler SDW HW 100 LT plus

 

 

• Rough & fine dosing by gravimetric with check weighing
• Volumetric dosing with auto adjustment
• With integrated weighing platform direct read adjustment of dosing process
• Gravimetric and volumetric dosing
• Colored touch screen  7“
• Extensive statistics with individual weight evidence
• User administration 21 CFR part 11
• Discharge function
• Complete stainless steel design
• Auger screw with servomotor
• Needle sieve at the end of the dosing tube for floury powder
• Centrifugal disc with free flow device for a free-flowing Product (for crystalline products)
• Made by GMP Design
• Product hopper slewable for easy cleaning and discharge
• Integrated lifting device to dipping the auger screw into the sack
• Height adjuster 200mm
• Easy handling, easy cleaning
• Bag clamp for bags and sacks
• Standard dosing range from 3 kg - 30 kg or  5 kg to 50 kg
• More special designs available

Auger filler SDW 100 / 105

 

 

• Rough & fine dosing by gravimetric with check weighing
• Volumetric dosing with auto adjustment
• With integrated weighing platform direct read adjustment of dosing process
• Gravimetric and volumetric dosing
• Colored touch screen 7“
• Extensive statistics with individual weight evidence
• User administration 21 CFR part 11
• Discharge function
• Complete stainless steel design
• Auger screw with servomotor
• Needle sieve at the end of the dosing tube for floury powder
• Centrifugal disc with free flow device for a free-flowing Product (for crystalline products)
• Made by GMP Design
• Product hopper slewable for easy cleaning and discharge
• Integrated vibration unit
• Special function „weighing and vibrating simultaneous”
• Height adjuster 200 mm
• Easy handling, easy cleaning
• Bag clamp and bag holders for bags
• Holders for tins, cans and bulks
• Weight range 1g – 5.000g
• More special designs available

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